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Influence of sand size of core mixtures on surface quality of cast iron castings
Brůža, František ; Krutiš, Vladimír (referee) ; Záděra, Antonín (advisor)
The diploma project deals with the mechanisms of burn-on casting defects on castings made of spheroidal graphite cast iron. It discusses the elimination of their occurrence in the conditions of the German foundry MAT Ueckermünde by changing the granulometry of the core sand. Subsequently, the thesis deals with the influence of this change on the greensand. Furthermore, the thesis compares three refractory coatings supplied by the foundry. The coatings are compared both by laboratory measurements and by experimental tests during casting in conditions simulating the operation of this foundry. Finally, the individual tests are evaluated, including the effect of the individual measures in the case of their use in MAT Ueckermünde.
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Interaction Core - Melt by Casting of Cylinder Heads from Al Alloys in Semi-Permanent Moulds
Hlavsa, Petr ; Roučka, Jaromír (referee) ; Tegel, Michal (referee) ; Rusín, Karel (advisor)
This dissertation thesis deals with interactions on the interface core - melt by casting of cylinder heads from Al alloys in semi-permanent moulds and solves a specific problem with sticky sand after decoring of a diesel cylinder head casting. It describes in detail the process of core production using the Cold-Box method and process of casting using the progressive technology Rotacast. It theoretically analyses the reaction on the interface core-melt and presents a classification of surface defects by Al castings produced by gravity casting into semi-permanent moulds. It also states the results of technological tests of binders, core mixtures and cores (Cogas analysis). By solution of a problem with sticky sand in intake and exhaust ports of diesel cylinder head casting is used methodology for problem solving DMAIC. All experimental tests are solved in laboratory and production conditions of an international company dealing with casting of cylinder heads from Al alloys in semi-permanent moulds.
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Influence of sand size of core mixtures on surface quality of cast iron castings
Brůža, František ; Krutiš, Vladimír (referee) ; Záděra, Antonín (advisor)
The diploma project deals with the mechanisms of burn-on casting defects on castings made of spheroidal graphite cast iron. It discusses the elimination of their occurrence in the conditions of the German foundry MAT Ueckermünde by changing the granulometry of the core sand. Subsequently, the thesis deals with the influence of this change on the greensand. Furthermore, the thesis compares three refractory coatings supplied by the foundry. The coatings are compared both by laboratory measurements and by experimental tests during casting in conditions simulating the operation of this foundry. Finally, the individual tests are evaluated, including the effect of the individual measures in the case of their use in MAT Ueckermünde.
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Interaction Core - Melt by Casting of Cylinder Heads from Al Alloys in Semi-Permanent Moulds
Hlavsa, Petr ; Roučka, Jaromír (referee) ; Tegel, Michal (referee) ; Rusín, Karel (advisor)
This dissertation thesis deals with interactions on the interface core - melt by casting of cylinder heads from Al alloys in semi-permanent moulds and solves a specific problem with sticky sand after decoring of a diesel cylinder head casting. It describes in detail the process of core production using the Cold-Box method and process of casting using the progressive technology Rotacast. It theoretically analyses the reaction on the interface core-melt and presents a classification of surface defects by Al castings produced by gravity casting into semi-permanent moulds. It also states the results of technological tests of binders, core mixtures and cores (Cogas analysis). By solution of a problem with sticky sand in intake and exhaust ports of diesel cylinder head casting is used methodology for problem solving DMAIC. All experimental tests are solved in laboratory and production conditions of an international company dealing with casting of cylinder heads from Al alloys in semi-permanent moulds.
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